Poly-spandex jersey
- Weight
- 180–240 GSM
- Composition
- Polyester / spandex
- Feel
- Smooth, stretchy, quick-dry
- Best for
- Tees, tanks and training tops
Custom gym wear in your colour, your logo and your fabric.
Gorsial makes private label activewear from first sample to full production. Pick the performance fabric, match the colour, add your branding and we ship to your door.
From 100 pcsMinimum order per design, mixed sizes allowed.
10–14 daysSample turnaround, built at cost.
4-way stretchPerformance fabrics that move with the body.
Pantone matchColours dyed to your code, approved by lab dip.
Gym wear styles
Every piece your gym wear range might need.
From performance tees to high-rise leggings, we build the fit around your training customer. Swipe through the range and ask for a quote on any style.
Fabrics and performance
Choose the fabric and support level your customers need.
Stretch, opacity, moisture handling and softness decide how activewear performs. We help you pick the right fabric and send swatches before you commit.
Light120–160 GSM. Mesh and wicking fabrics for tees and
tanks.
Medium180–240 GSM. Poly-spandex for shorts, joggers and
jackets.
High support240–320 GSM. Dense compression knits for leggings and
bras.
Nylon-spandex
- Weight
- 200–280 GSM
- Composition
- Nylon / spandex
- Feel
- Soft, buttery, opaque
- Best for
- Leggings and sports bras
Moisture-wicking mesh
- Weight
- 120–160 GSM
- Composition
- 100% polyester
- Feel
- Light, airy, fast-drying
- Best for
- Tees, panels and shorts
Cotton-spandex
- Weight
- 200–260 GSM
- Composition
- Cotton / spandex
- Feel
- Soft, natural, stretchy
- Best for
- Casual training and lounge
Seamless knit
- Weight
- 180–260 GSM
- Composition
- Nylon / spandex, circular knit
- Feel
- Smooth, no side seams
- Best for
- Bras, leggings and tops
Recycled polyester
- Weight
- 150–220 GSM
- Composition
- rPET / spandex
- Feel
- Soft, stretchy, lower impact
- Best for
- Sustainable activewear ranges
Colour and print
Different ways to add colour and pattern to activewear.
Solid dyeFabric dyed in the roll to your exact shade.
All-over sublimationFull-colour patterns printed into the fabric.
Colour block panelsContrast panels cut and sewn for shape and style.
Reflective and contrast trimsReflective piping, tapes and contrast stitching.
Branding excellence
Your logo, applied the way it deserves.
Sublimation, silicone prints, embroidery or labels. We match the method to your artwork, fabric stretch and order size, and show you a sample before production.
BUILT AROUND YOUR BRAND: LOGO / ARTWORK / FINISH / FABRIC
01 /
SUBLIMATION
Full-colour prints fused into polyester, no feel on the skin.
Best
for: All-over patterns and gradients.
02 /
SILICONE AND HEAT TRANSFER
Soft, stretchy prints that move with the fabric.
Best for:
Chest logos and leggings branding.
03 /
EMBROIDERY
Stitched logos with depth and a premium hand-feel.
Best
for: Jackets, shorts and joggers.
04 /
REFLECTIVE PRINT
Reflective logos for visibility and style.
Best for:
Running and night training ranges.
05 /
WOVEN AND PRINTED LABELS
Branded labels or tagless prints inside the garment.
Best
for: Private label finishing.
06 /
RUBBER AND SILICONE PATCHES
Soft, raised patches with bold edges.
Best for: Waistbands
and pockets.
Full customisation
Every detail of the activewear is yours to decide.
Beyond fabric and colour, you control the seams, waistbands, pockets, trims, labels and packaging. Send a tech pack or let us build one from your reference piece.
Flatlock seamsSmooth, low-friction seams for comfort in motion.
Waistband stylesHigh-rise, folded, elastic or drawcord waistbands.
PocketsPhone, hidden, zipped and side-leg pockets.
Mesh panelsBreathable mesh inserts in any placement.
Reflective trimsReflective tapes, piping and logos.
Pads and supportRemovable cups, bonded edges and wide bands.
Neck and care labelsTagless prints or woven labels with your branding.
PackagingPoly bags, hang tags and set packaging.
How it works
From your first message to gym wear at your door.
Six clear steps, and you approve a sample before anything goes into bulk.
Send your brief
Share a tech pack, sketch, reference piece or just the idea. Tell us style, fabric, colours and quantity.
Reply within 24 hours
Confirm the details
We lock in fabric, stretch, seam type, measurements and logo methods, and share a clear quote.
1–2 days
Approve the sample
We build a sample at cost so you can check fit, stretch, opacity and branding before production.
10–14 days
Release production
Once the sample is signed off it becomes the reference for the whole order.
Same day
Cut, sew and decorate
Fabric is cut, sewn, printed and checked at each stage, with stretch and seam tests.
30–40 days
Final check and dispatch
Pieces are inspected, folded, labelled, packed and handed to the carrier you choose.
Shipped to your door
Start small. Scale when it sells.
You do not need thousands of pieces to launch a gym wear range. Begin with a focused run, check how it sells, then reorder from the approved sample.
- Minimum order
- 100 pcs per design
- Sizes
- Mixed within an order
- Sample cost
- At cost, no markup
- Repeat orders
- Reuse the approved sample
Delivery partners
We ship with the carriers your business already trusts.
Choose express courier, air or sea freight, or hand us your own forwarder. We pack, label and coordinate pickup.
Express courierDoor-to-door in 3–7 days for samples and small orders.
Air freightFaster than sea for bulk orders with a launch
deadline.
Sea freightThe lowest cost per unit for large wholesale
shipments.
Your own forwarderWe hand over to the freight agent you already use.
- EXWYou collect from our facility and arrange everything onward.
- FOBWe deliver to the port and you take over from there.
- CIFWe cover freight and insurance to your destination port.
- DDPWe handle delivery and duties right to your door.
Production
Latest picture from the factory.
Tap any photo to view it larger.
Frequently asked questions
Questions about ordering custom gym wear.
If you don’t find the question you are looking for, send a direct message. ↗
What is your minimum order quantity for gym wear?
Our MOQ starts at 100 pieces per design. Sizes can be mixed within an order. Tell us your target quantity and we will quote accordingly.
Can you match my brand colour exactly?
Yes. Send a Pantone or TCX code, a fabric swatch or a reference garment and we dye to match. A lab dip is approved before bulk dyeing.
Can you make squat-proof, opaque leggings?
Yes. We use dense nylon-spandex and poly-spandex fabrics and test opacity under stretch before production.
Can I use all-over sublimation prints?
Yes. Sublimation works on polyester fabrics and gives full-colour, seamless artwork. We can print cut panels so patterns line up.
How long do samples and bulk production take?
Samples usually take 10–14 days. Bulk production takes around 30–40 days after sample approval, depending on quantity and construction.
Is the fabric moisture-wicking and quick-drying?
Yes. Our poly-spandex, mesh and nylon-spandex fabrics are made for sweat management. We can share fabric specs before you choose.
Which carriers do you ship with?
We ship with DHL, FedEx, UPS, Aramex and TNT for express orders, and arrange air or sea freight for bulk orders. We can also use your own forwarder.
Can you add my labels, hang tags and packaging?
Yes. Tagless prints, woven labels, hang tags and custom packaging are all part of private-label finishing.
Request a quote
Tell us about your activewear.
Fill in what you know. We reply within 24 hours with pricing, lead times and next steps. Leave anything blank and we will help you decide.
- Style and reference photos
- Quantity per size and colour
- Fabric type and stretch needs
- Logo files and placement
- Delivery country and preferred carrier
More from Gorsial
Explore our other custom products.
The same fabrics, colour matching, branding and delivery options apply across the full range.
HoodiesCustom hoodies with your colours, fabric and branding.View hoodies ⟶
JacketsCustom jackets with your colours, fabric and branding.View jackets ⟶
T-ShirtsCustom t-shirts with your colours, fabric and
branding.View t-shirts ⟶
TracksuitsCustom tracksuits with your colours, fabric and
branding.View tracksuits ⟶
PolosCustom polos with your colours, fabric and branding.View polos ⟶